Metals & Mining Sector Playbook

This playbook covers the Metals & Mining sector of the Indian stock market. Use it to understand how companies in this sector make money, what metrics matter...

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Sector Overview

This playbook covers the Metals & Mining sector of the Indian stock market. Use it to understand how companies in this sector make money, what metrics matter most, and how to value them.

What you will learn

  • Business Model: Integrated vs standalone, mining economics, value-added products
  • Commodity Cycles: Steel, aluminium, copper cycles — demand drivers and global supply
  • Cost Curves: Ore quality, energy costs, logistics, India's position on global cost curve
  • China & Global Demand: China infrastructure spend, global trade flows, anti-dumping duties
  • Valuation: EV/EBITDA through the cycle, replacement cost, reserve life multiples

Sub-industries in this sector

Basic Industry Playbook
Aluminium View playbook
Copper View playbook
Diversified Metals View playbook
Ferro & Silica Manganese View playbook
Industrial Minerals View playbook
Iron & Steel View playbook
Pig Iron View playbook
Precious Metals View playbook
Sponge Iron View playbook
Trading - Metals View playbook
Trading - Minerals View playbook
Zinc View playbook

How to use this playbook

Start with the Business Model lesson to understand how companies in this sector generate revenue. Then move through metrics, risks, and valuation in sequence. Each lesson builds on the previous one.


1. Metals & Mining — Business Model

What you will learn

  • How metal companies make money — from mining ore to selling finished products
  • The integrated vs non-integrated model and why it matters for margins
  • Steel, aluminium, copper, zinc — different economics for each metal
  • Why India's metal sector is structurally advantaged (iron ore, coal access)
  • Revenue formula: Volume × Realization, and what drives each

The metals value chain

Mining (Iron ore, bauxite, copper ore, zinc ore)
Beneficiation/Smelting (Converting ore to metal)
Primary Metal (HR coil, aluminium ingot, copper cathode)
Value-Added Products (CR coil, sheets, rods, wires)
End Consumer (Auto, construction, packaging, electricals)

India is the world's 2nd largest crude steel producer (140+ MTPA), 2nd in aluminium, and has significant zinc/lead operations. The sector represents ~2.5% of GDP.

Business models by metal

Steel — the dominant Indian metal

Company Model Capacity (MTPA) Revenue (FY24) EBITDA/Tonne
Tata Steel (India) Fully integrated (captive iron ore + coal) 21 ₹1,30,000 Cr ₹12,000-15,000
JSW Steel Partially integrated (buys iron ore/coal) 28 ₹1,65,000 Cr ₹9,000-12,000
SAIL Fully integrated (government-owned mines) 20 ₹1,00,000 Cr ₹6,000-9,000
Jindal Steel (JSPL) Integrated (captive mines, power) 10 ₹50,000 Cr ₹10,000-14,000

Aluminium

Company Model Capacity (MTPA) Revenue (FY24) Cost Advantage
Hindalco (India ops) Integrated (bauxite + captive power) 1.3 ₹60,000 Cr Coal linkage for smelting power
Vedanta (aluminium) Integrated (Odisha bauxite + power) 2.3 ₹45,000 Cr Lowest-cost global producer
NALCO Fully integrated (government) 0.46 ₹12,000 Cr Captive bauxite + CPP

Zinc & Copper

Company Metal India Position Global Rank Key Advantage
Hindustan Zinc Zinc + lead + silver Near-monopoly (75% domestic share) Top 5 global Lowest-cost miner globally
Hindalco (Birla Copper) Copper Largest Indian smelter - Custom smelting model

Integrated vs Non-Integrated

Fully Integrated Tata Steel, Vedanta Al
Owns mines + smelter Controls full cost EBITDA/T: ₹12-18K
Partially Integrated JSW Steel
Buys some ore/coal Higher variable cost EBITDA/T: ₹8-12K
Non-Integrated Secondary producers
Buys all raw material Spread-dependent EBITDA/T: ₹3-6K

Integration = moat in metals

A fully integrated steel maker (captive iron ore + coal) has ₹4,000-6,000/tonne cost advantage over a non-integrated player. In down-cycles, this is the difference between profit and loss.

Revenue drivers for metal companies

Revenue = Volume shipped × Average Realization per tonne

Driver What Moves It Frequency
Volume Capacity utilization, maintenance shutdowns, ramp-up of new capacity Quarterly
Realization LME/CRU benchmark prices, product mix (commodity vs value-add), geography Monthly
Product mix Share of value-added products (CR vs HR, wire rod vs ingot) Improves over capex cycles
Export vs domestic Export at LME parity; domestic at premium/discount depending on supply Market-driven

Value-added product premium

Metal Commodity Product Value-Added Product Premium (₹/tonne)
Steel HR Coil CR Coil / Galvanized ₹5,000-10,000
Steel HR Coil Auto-grade sheets ₹12,000-18,000
Aluminium Ingot Flat-rolled products (FRP) ₹20,000-40,000
Copper Cathode Rods + wires ₹15,000-25,000

Cost structure — what determines profitability

Cost Component (Steel) % of Total Cost Key Driver
Iron ore 25-30% Captive vs purchased (₹1,500-4,000/T)
Coking coal 30-35% Imported from Australia ($200-350/T)
Power & fuel 10-12% Captive vs grid
Conversion cost 10-15% Efficiency, automation
Logistics 5-8% Proximity to port/customer

Coking coal is the key variable

For Indian steel makers, coking coal (imported, priced in USD) is the largest uncontrollable cost. A $50/T swing in coking coal = ₹3,000-4,000/T impact on EBITDA.

Key metrics for metals business model

Metric What it tells you Good Red flag
EBITDA per tonne Unit profitability Top quartile globally Below industry median for 3+ quarters
Capacity utilization Operating leverage >85% <70% (demand issue or ramp delay)
Integration ratio Cost control >70% raw material self-sufficiency Fully dependent on market purchase
Value-add share Revenue quality >30% (improving) <15% (pure commodity play)
Net debt/EBITDA Balance sheet health <2× >3.5× (dangerous in downcycles)

Indian context

🗣️

"Metal sector mein sabse pehle samajho — yeh global commodity business hai. Price LME pe decide hota hai, India mein nahi. Lekin Indian advantage yeh hai ki iron ore captive hai, labour sasta hai, aur demand structurally grow kar rahi hai (infra + real estate). Isliye Indian steel companies globally competitive hain."

✅ Checklist

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Key takeaway

Indian metal companies are globally competitive due to captive iron ore, low labour costs, and growing domestic demand. The business model question is simple: how integrated is the company (cost control) and what's the value-added product mix (realization uplift). Fully integrated players survive every cycle; non-integrated players are at the mercy of spreads.


2. Metals & Mining — Commodity Cycles

How metal commodity supercycles and minicycles work The 3 phases of a steel/aluminium cycle and where India is now Why metal stocks are bought on bad news an...

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3. Metals & Mining — Cost Curves

What a cost curve is and why it determines who survives downturns India's position on the global steel and aluminium cost curves How ore quality, energy, and...

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4. Metals & Mining — China & Global Demand

Why China consumes 50%+ of global metals and dictates prices India's domestic demand story — infra, housing, manufacturing How global trade flows and antidum...

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5. Metals & Mining — Valuation

Why P/E is useless for metal stocks and which metrics to use instead EV/EBITDA through the cycle — normalization methodology Replacement cost and reserve lif...

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